Services

Certified Company ISO 9001-2015

Services offered by Phisem are classifed as follows:

Design and Engineering of Refractory Lining System

  • Lining design & Detailed Engineering
  • Materials selections & specifications
  • Heat flow calculations
  • Anchor design
  • Bill of materials
  • Installation procedures, Method statement and Quality plan documents
  • Dry out schedule & procedures
  • Review of Refractory lining design drawings and Specifications of others, if requested by customer.
  • Preparation of Material Requisition, TBA and Purchase Requisitions.

Turnkey Execution of Refractory jobs

  • Study of Contract documents, Mechanical GA and Fabrication drawings, Licensor specifications, etc.
  • Development of detailed Lining drawings, Heat Flow calculations, Lining procedure, ITP, etc.
  • Sourcing and delivery of Refractory and Anchor Materials including Inspection at manufacturer works
  • Installation of Refractory lining at fabricator shop / Project Sites
  • Refractory Dry-out services and Final Inspection

Revamp of Furnaces, Preventive Maintenance & Assessment

  • Thermography study of Furnaces and assessment of lining replacement
  • Predictable maintenance and replacement solutions
  • Onsite lining inspection & Assessment of serviceability
  • Repair/replacement decisions & Maintenance planning
  • Evaluation of Repair/Replace options and cost control
  • Design and Engineering Support for revamp / up gradation
  • Execution of Turnkey revamp jobs.

Refractory Failure investigation & Trouble shooting

  • Conducting in depth failure investigation
  • Site Inspection and Thermography Study
  • Engineering Analysis
  • Recommendations
  • Process analysis for improved refractory life
  • Immediate & long-term action plans

Refractory Lining Project Management Consultation (PMC / EPC Services)

Provide specialized technical support to execute refractory jobs successfully to project team:

  • Project Specifications of Design, Materials and Construction requirements
  • International Specifications, Standards and best practices
  • Feasibility and Cost Analysis
  • Optimize design
  • Schedule & planning
  • Tender specifications, Technical Bid analysis
  • Review of Vendor Design and drawings, Installation procedures, quality plan
  • Indigenous Materials Resources Development and Import
  • Import Substitution
  • Inspection of refractories
  • Construction Supervision & quality control
  • Project progress monitoring
  • Controlling Budget

Refractory Quality Assurance

  • Third Party QA Inspection during installation
  • Inspection of refractory materials at manufacturer works
  • Refractory supplier’s Pre-qualification
  • Installers pre-qualification test
  • On-Site Installation Surveillance
  • Pre and Post Dry out Lining Inspection

Training & workshop

  • Tailor made program based on customer need
  • Conducting training of inspection & maintenance engineers
  • Training for installers, supervisors.